Period-order-quantity
(POQ)
Production
economics may dictate the use of lot-sizing in MRP
systems but the EOQ rarely works very well. The problem
is that the EOQ is based on the assumption that demand
is continuous and uniform. In MRP systems, demand
for component parts tends to be "lumpy,"
that is, discontinuous and nonuniform, with frequent
periods of zero demand. When the EOQ is applied to
lumpy demand, lot sizes usually don't cover whole
periods of demand. The result is that unnecessary
inventory is often carried during the periods following
the receipt of a lot. This unnecessary inventory is
called "remnants" because it is left over
from previous lots. The period-order-quantity (POQ)
model was designed to avoid remnants and give lower
costs with lumpy demand.